production process
production process
This first stage involves the sock design process using specialized computer software (usually a CAD/CAM system). The designer will input specifications such as patterns, sizes, logos, color combinations, and knit structures. This finished program is then uploaded (transferred) to the knitting machine's computer system so the machine knows exactly how to knit the yarn into the custom sock shape.
Once the program is entered, the knitting process begins. The automatic circular knitting machine will pull various yarns (such as cotton, spandex, nylon, or polyester) from the yarn cone and knit them in a circle from the collar (top) to the toe. The result of this process is a semi-finished sock that still has a tube shape because the toe is still open.
refers to the continuous linking process, also known as the Rosso process (derived from the machine's brand name). During this stage, socks with open toes from the knitting process are sewn shut. The linking machine sews the toe of the sock very neatly and precisely to ensure the stitching is discreet and comfortable against the wearer's toes.
After the toe is covered, the socks still look wrinkled and lack a perfect shape. During the boarding process, the socks are inserted (sheathed) into a metal mold shaped like a human foot, then placed in a steam-powered heating machine. This heating and cooling process serves to "lock" the sock's shape, ensuring symmetry, a neat appearance, a stable size (does not shrink), and kills bacteria in the fabric.
The neatly and perfectly formed socks then enter the packaging area. Here, workers conduct a final quality control inspection to identify any defective or rejected products. Socks that pass the test are paired left and right, folded, and then branded labels, hangtags, or plastic hooks are attached. The socks are then packaged in plastic or cardboard boxes according to customer specifications.
Items neatly packaged in cartons or large boxes are transferred to the finished goods warehouse. Here, products are recorded in the company's inventory system and arranged on storage shelves. Warehouse management typically uses a FIFO (First In, First Out) system to ensure that products produced earlier are released earlier to maintain optimal condition.
The final stage is the distribution process, or delivery of goods to customers. The logistics department will prepare shipping documents (delivery notes, invoices) and load the goods from the warehouse onto the expedition's fleet (trucks or containers). The goods are then delivered to their final destination, whether it be a distributor, retail store, or direct buyer.
MAchine SUpport
To support diverse product requirements and customization needs, Marel also provides additional machine-based services and production support capabilities.
Anti slip
Bordir
Sewing
Flat kniting
Steam
